in International Law from the University of East London. So 35 percent is your predicted final yield.”“And that’s pretty close to what we’re getting,” Sam said.Peter knew that misunderstandings on yields lead to a variety of poor management decisions. The probability of a unit passing through one process step or opportunity without rework.There is a 78% chance of a unit passing through one process step without rework.Another relationship is shown below to obtain the normalized defects per unit. The first process has a first-time production yield of 98.5 percent, the second has a first pass yield of 94 percent and the third has a first pass yield of 97 percent.

Reliability principles are the basis for calculating the rolled throughput yield. Also called First Pass Yield.

Process 3 at its initiation has all the costs in Process 2 + the costs of Process 1.There is another method to calculate TPY for a single process. First pass yield. To calculate first time yield (FTY) you would:(# units leaving the process as good parts) / (# parts put into the process) = FTYThe total first time yield is equal to FTYofA * FTYofB * FTYofC * FTYofD or .9000 * .8889 * .9375 * .9333 = .7000.You can also get the total process yield for the entire process by simply dividing the number of good units produced by the number going in to the start of the process. If you want an accurate picture of process performance, use rolled throughput yields.”Peter sketched another picture on the board (see Figure 2).“Let’s assume that we have two lines making the same product. One of the areas where Lean really shines is in simplification. “That means that our efficiency reports are worse than useless–they’re misleading!”“Thanks, Peter!” Sam exclaimed. Use the process map as a guide for evaluating each individual process. (# units leaving process A as good parts with no rework) / (# units put into the process) While we recommend using the term first pass yield with the calculation described above, if you choose something else, be sure it is clearly understood throughout your company.The 4 P’s of marketing are a core lesson in any business education. If we only look at unit yields, they look much different. The calculation of FPY, first pass yield, shows how good the overall set of processes is at producing good overall output without having to rework units.Throughput Yield (TPY) is the number of acceptable pieces at the end of the end of a process divided by the number of starting pieces excluding scrap and rework (meaning they are a part of the calculation).Rework IS a part of the TPY calculation. When you calculate throughput yield, you count only the units that make it through the process without rework or scrap. urFther the First Pass Yield Program and its current methodology along with its advantages and disadvantages is detailed in Chapter 2.

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